In the season of Osmanthus fragrance, coincidence with Newamstar’s new application platform upgraded successfully. This is not only for smooth opening of the company’s fiscal year of 2016, but provides a strong support for Newamstar in the next 20 years’ rapid development.
Back at the beginning of the decision, it is “squandering is to charming eyes,” a variety of information technology overwhelming, which deeply troubled Newamstar information team members. Where and how to go? Through careful comparison, analysis and demonstration, we chose the world’s leading CREO/Windchill system as our as R&D management platform, we chose the well-known PTC as Newamstar’s long-term partner for Information field.
At the beginning of the plan, Newamstar chose not only to apply 3D design tool CREO and advanced Windchill R&D management platform to provide high quality products for customers, but the more important is to stand in the perspective of enterprise in the future twenty years’ development and to the production and operation management mode of mass customization (MC) as the basic starting point, with China manufacturing development outline on 2025 as our guide, a high starting point of information planning, combined with Newamstar’s actual situation and the development of vision, we examined aspects of work material coding system in enterprise, data base, research and development management process, design norms of behavior. The project team made clear planning and task assignment, and worked hard to make Newamstar R&D management system reach to a new height.
The difficulty of information work is equivalent to reform on the spinning wheel, the current production and operation cannot stop, but we should solve the problems in the process of informatization. In informatization process, many problems from basic data work and operating process management will be exposed. Facing these problems, the project team on the one hand, to provide long term solutions, on the other hand to give consideration to the company present development, the informatization in many companies are not effective because of the difficulty of data analysis, process change and other reasons.
These is no reliable results without controllable process
Newamstar is aware of this truth. From the chairman of the board to the general manager, technical director, production director, finance director, they have attached great importance to this project, and set up Newamstar informatization project team, which is directly responsible for the technical director. Project team make working plans monthly / weekly, and implement to each working day, and sort out the detailed task of the division of labor, check and proof according to the working day and specific data. The general manager holds project working group meeting every two months to check, supervise and support resource allocation for the plan, the division of labor, the implementation process and the output results of the task.
Information work is an ambitious target, and the task is arduous, every member of project team made steady, careful and diligent effort. After nearly ten months of hard working, new code encoding system turned out to replace the old encoding system, which realized the aim according to mass customization management model (MC) and the material characteristics of design, grouping and reuse, which laid a solid foundation for the realization of product standardization, Newamstar design parameter matching work; including standard parts, purchased parts, typical products, nearly one hundred and thirty thousand data of 3D model and 2D engineering drawing, quietly formed from quantitative to qualitative change, comprehensively and forcefully support the popularization and promotion of 3D design; the design platform completed the transformation from 2D to 3D, can be directly in the CREO platform, through Windchill directly put the enterprise standard parts, purchased parts, etc. in typical parts 3D assembly, can realize motion simulation of 3D digital product assembly, the machining simulation and NC code generation directly through the network, and directly drive NC machining operation, greatly enhance the design, technology and processing work quality and work efficiency; design management to transparent, greatly enhance the sign working efficiency; build a platform for design and technology integration, by technology management of parts as the core, the parts of the design model, life cycle engineering drawings, change process, version, and technical documents are effectively organized together; build up the enterprise’s knowledge base, the national designing standards and industry standards, experience, experience, common system and tools are stored in the knowledge base, and make the knowledge base richer, to let more and more people prefer to use it.
Not trying is the ultimate failure
There is a good saying, “Not trying is the ultimate failure”. In front of the self-confidence, self-reliance and self-strengthening Newamstar people, whether it is technical innovation, market development and internal management, it is sustained in order, which won the high profile from industry peers and customers around the world. The informatization project practice, is like a tiger with wings added for Newamstar’s not trying is the ultimate failure.
Through informatization, Newamstar stand firmly on the cusp of the industry, stand in the international first-class team of manufacturing enterprises, and will continue to lead the industry forward. Facing the challenges of the future, Newamstar people will, as always, in a pragmatic style, sharp eyes and sincere feelings to embrace China manufacturing 2025!
NEWAMSTAR HIGH-SPEED BLOWING-FILLING-CAPPING COMBIBLOCK
Newamstar High-speed Blowing-filling-capping Combiblock combines the blowing system, filling system and capping system in one integrated system, reducing several intermediaries suchas transmission, empty bottle handling and storage processes, which improves packaging hygienic condition and reduces packaging ross-contamination so as to improve the overall operating efficiencybut lower the energy consumption, thereby reduces the overall production cost of enterprises.
Stable infrared ray heating system and independent heat balance device ensure the stable temperature of the preform, even color of the bottle and increase of the output.
Special designed twice-blowing system can monitor the pressure in each mold in order to provide accurate real-time parameter for operator. It is easy for the operator to adjust the parameter and ensure the stability of bottle forming.
High-speed and high-accuracy diaphragm type filling valve: Equip air back channel which is separated from liquid carousel, by which, the air replaced from the PET bottle won’t enter liquid carousel to avoid second pollution. Equip cleaning dummy bottles which can realize online CIP.
Sanitary and washable capper：Optimized cam surface design ensures the minimum
impact force of the capper .Bottle discharging starwheel is screwing decently, so it is unnecessary to adjust the conveyor height during bottle format change.
Driven by innovation and win the market by quality!
Newamstar has focused on liquid packaging industry since from its establishment. Taking innovation as guide and basis, we have been forging ahead constantly.
As an outstanding company in China high-end equipment industry, Newamstar has built a dimensional product system gradually including beverage, milk, alcohol, condiment and daily used chemicals. We have won many innovative “China First” for various products. All these achievements and milestones will be fixed and memorized in the long history of Newamstar.
INTELLIGENT STEREOSCOPIC WAREHOUSE SYSTEM: THE FIRST CHOICE OF BEVERAGE FACTORY TO UPGRADE THE MODERN WAREHOUSING AND LOGISTICS!
In recent years, with the increasing of automation and production capacity of liquid food packing line, contradictions between inventory and production capacity have become increasingly prominent. At the same time, with the increase of land cost and labor cost,traditional discrete model of warehousing and logistics using single logistics equipment or personnel to carry out the transportation of product and raw materials has been outdated.
With the deepening of “industry 4.0” and “Internet +” concept, the Chinese industry is transforming from the traditional labor-intensive to the industrial automation, and the traditional management mode based on people is turning to computer-based Information and modern management. Intelligent equipment represented by robot and a new generation of logistics model with the function of data collection, management and data tracing is being more widely used in the market.
As the Chinese leader in the field of liquid packaging, Newamstar accumulated rich experience in long-term development. By industry research, product technology development and the integration of industry resources over one year, Newamstar introduced the concept of “Internet +” into the production line followed by the pace of “Industry 4.0”. On the basis of rising the capacity and stability of liquid packaging production line, Newamstar optimized the structure of production lines and improved the level of automation of the production line by reducing the cost, and improving the quality and efficiency.
- Goods transition and storage – high rise shelf, tray and container.
- Check in & out device – palletizer.
- Check in & out distribution system – roller and chain conveyor, distributing vehicle, lifter, etc.
- WCS control system – includes check in-out device controlled by computer, distribution system, various kinds of inspection and safety device controlled by electricity.
- WMS warehouse management system – warehouse account management, data analyzing, goods site arrangement, device operation and warehouse storage display, etc.
A double extension tunnel stacking machine is adopted in the projects of“Moon over a Fountain Co. Ltd”, which achieve an effective balance between capacity and efficiency by improving space utilization and flexibility of warehousing in a limited space. The production line is connected with the warehouse directly, so a lot of material transfer links was saved. With advance internet technology, it realizes the resources and data sharing and connection between the ERP(enterprise resource management system), MES (manufacturing execution system) and WMS (warehouse management system) to reduce the mistakes and speed up access of the goods. Compared with the traditional discrete warehouse, Intelligent stereoscopic warehouse system can save the cost of land investment, reduce labor intensity, improve the working environment and reduce labor costs, finally improve the production efficiency and the level of modern management by making packaging and storage system Integrated, automated and intelligent.
In 2015, with excellent R&D design team and processing advantages of equipment manufacturing, Newamstar completed the development of automated warehouse system with tunnel stackerand RGV rail transport trolley. In the same year, Newamstar successfully presented it on CBST exhibition in Shanghai, and received wide attention from lots of companies in the industry. In 2016, automated material transport under special circumstances is solved by researching and developing non-rail AGV transport trolley. Through the introduction of advanced visual logistics simulation software, we can make simulation test in the project planning process, and do all kinds of system analysis and engineering verification for the model to get the final optimized the design. It can also quickly confirm the logistic equipment solution, further verify the feasibility of the project, provide improving and management basic data for the system, and reduce operating costs of production enterprises.
Currently, Newamstar are upgrading internal logistic system within the enterprise based on stereoscopic warehouse system, which is going to build an automated logistics system by using AGV non-rail intelligent trolley to distribute the raw materials, and create a new automated management system with the product lifecycle management, process management and information management.
A new era, a new chapter, a new dream. With the evolution and promotion of intelligent stereoscopic warehouse system, it will help beverage manufacturers to clarify and refine requirements, quantify data target and accuracy control of the production process, and finally help to realize the intelligent, automation and modernization of plant.