Standing at the Cross-road of Europe|PET Mineral water filling line

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Republic of Serbia, titled as “The Cross-road of Europe”, locates in the southeast of Europe. It’s an inevitable path, connecting Europe, Asia, Middle East, and Africa. Serbia has abundant travelling resorts and holds a great reputation of the hot spring that attracts tourists all over the world to come every year.

Vrujci Hot Spring is situated at the foot of Mountain Suvobor, located in the middle of Serbia. It has its innate medicinal usage, blessed by the organic, original ecological, and unpolluted natural environment. It is said that during the Austria War in 1914, Vrujci Hot Spring cured a worn out and fatally wounded dying warhorse. And the horse recovered and went back to his owner miraculously. The hot spring firmly proved its medicinal usage on Serbia War soldiers as well. In the war period, the soldiers regained their vitality by drinking the spring water, and cleansed other diseases of their own by bathing in the hot spring. The Vrujci Hot Spring has a history of over two centuries since it was discovered. The spiritual spring keeps flowing peacefully, nurturing all the creatures around and glamorizing the youth of Serbia.

Like an ancient Chinese Saying goes, merciful people share the same features with mountains, while wise people the water. TZ enterprise, near the mountains and by the water, certainly had an insight into the potential value of Vrujci Hot Spring, and decided the to reveal the thin veil of this mysterious original ecological hot spring in Serbia. They want to promote the pure mineral water in market, and by which gets people close and in love with nature.

TZ Enterprise named this top-quality mineral water as VODAVODA and ranked it into deluxe class because of the incomparable resource and the water quality. When it comes up onto the market, customers soon get frantic to it. The crystal clear and clean mineral water comes deep from the 593-meter underground, and is trace elements rich, which is essential for human body. It balances perfectly the combination of salted elements and minerals, and can be directly filled into bottles through several simple filter systems, without any complicated processes.

Fresh air, legendary culture and the treasured spring water made VODAVODA well known. In 2013, Newamstar had its honor to cooperate with TZ and started the partnership between China and Europe. TZ’s engineers were slightly unwilling to work with Chinese corporation. They held the view that the quality of Chinese technologies cannot be parallel with Western European manufactures. To change this stereotype, the senior leaders of Newamstar poured full attention and all heart to present an extraordinary visual feast for TZ. We were inspired by the design of round bottles and made the novel and exquisite square bottles. In the mean time, we tailor-designed the sophisticated technologies and provided the solution of a whole line. This could be seen as the precedent in mainland.

Throughout a few rounds of intense technical seminars, visits and studies, European engineers reappraised and were impressed by Chinese manufacturing, from which, the cooperation with Newamstar for the whole production line of PET mineral water bottles has been carried out smoothly.

VODAVODA project was the 1st complete production line in East Europe of Blowing, Filling and Capping Combiblock and is an exquisite prototype. Each link, from the initial design, manufactures in the middle period, to the final installation, was studied, designed and managed scientifically and rigorously by Newamstarars, by constantly improving performance, service and reducing energy discharges, costs and the space in use. To realize out customer’s dream of building up the ideal factory, we always tracked and monitored the equipment we sold and fed back to tech team regularly in time. Especially at the later stage of a project, our vice-premier, Xingan Chu, of tech department, went Serbia in person with his team, to help TZ lower the production and running costs and optimize the production and energy use efficiency, giving the project much more bonus.

The most heat-warming contribution made by Newamstar can be seen from the European engineers’ change of attitude. Starting with suspicion, they gradually built strong credit in us. We created the deluxe charm of original organic water, from the scratch of design drawings, and made the rarely known 593-meter underground mineral water the delicacies on the tip of people’s tongue. This is how we make Chinese manufacture’s strength conspicuous and trustworthy. From that turning point, Newamstar’s flag flutters in the wind over the grand ground of Europe. It does not only indicate that Newamstar has been recognized by high-end customers, but also has deeper significance of cultivating a new fertile area in China’s manufacturing.

Innovation drives development. Quality wins out in market. As the leadership and expert of China’s high-end liquid (beverage) packaging machinery, we carry the burden of developing our nation’s enterprises. And in this tough journey of transition from “Chinese manufacturing” to “Chinese intelligenturing”, we’ll step out of China and stride into the international market.

NEWAMSTAR HIGH-SPEED BLOWING-FILLING-CAPPING COMBIBLOCK

Newamstar High-speed Blowing-filling-capping Combiblock combines the blowing systemfilling system and capping system in one integrated system, reducing several intermediaries suchas transmission, empty bottle handling and storage processes, which improves packaging hygienic condition and reduces packaging ross-contamination so as to improve the overall operating efficiencybut lower the energy consumption, thereby reduces the overall production cost of enterprises.

Newamstar High-speed Blowing-filling-capping Combiblock

Stable infrared ray heating system and independent heat balance device ensure the stable temperature of the preform, even color of the bottle and increase of the output.

Special designed twice-blowing system can monitor the pressure in each mold in order to provide accurate real-time parameter for operator. It is easy for the operator to adjust the parameter and ensure the stability of bottle forming.

High-speed and high-accuracy diaphragm type filling valve: Equip air back channel which is separated from liquid carousel, by which, the air replaced from the PET bottle won’t enter liquid carousel to avoid second pollution. Equip cleaning dummy bottles which can realize online CIP.

Sanitary and washable capper:Optimized cam surface design ensures the minimum
impact force of the capper .Bottle discharging starwheel is screwing decently, so it is unnecessary to adjust the conveyor height during bottle format change.

Driven by innovation and win the market by quality!

Newamstar has focused on liquid packaging industry since from its establishment. Taking innovation as guide and basis, we have been forging ahead constantly.

As an outstanding company in China high-end equipment industry, Newamstar has built a dimensional product system gradually including beverage, milk, alcohol, condiment and daily used chemicals. We have won many innovative “China First” for various products. All these achievements and milestones will be fixed and memorized in the long history of Newamstar.

INTELLIGENT STEREOSCOPIC WAREHOUSE SYSTEM: THE FIRST CHOICE OF BEVERAGE FACTORY TO UPGRADE THE MODERN WAREHOUSING AND LOGISTICS!

In recent years, with the increasing of automation and production capacity of liquid food packing line, contradictions between inventory and production capacity have become increasingly prominent. At the same time, with the increase of land cost and labor cost,traditional discrete model of warehousing and logistics using single logistics equipment or personnel to carry out the transportation of product and raw materials has been outdated.

With the deepening of “industry 4.0” and “Internet +” concept, the Chinese industry is transforming from the traditional labor-intensive to the industrial automation, and the traditional management mode based on people is turning to computer-based Information and modern management. Intelligent equipment represented by robot and a new generation of logistics model with the function of data collection, management and data tracing is being more widely used in the market.

Intelligent stereoscopic warehouse system: the first choice of beverage factory to upgrade the modern warehousing and logistics

As the Chinese leader in the field of liquid packaging, Newamstar accumulated rich experience in long-term development. By industry research, product technology development and the integration of industry resources over one year, Newamstar introduced the concept of “Internet +” into the production line followed by the pace of “Industry 4.0”. On the basis of rising the capacity and stability of liquid packaging production line, Newamstar optimized the structure of production lines and improved the level of automation of the production line by reducing the cost, and improving the quality and efficiency.

System composition:

  • Goods transition and storage – high rise shelf, tray and container.
  • Check in & out device – palletizer.
  • Check in & out distribution system – roller and chain conveyor, distributing vehicle, lifter, etc.
  • WCS control system – includes check in-out device controlled by computer, distribution system, various kinds of inspection and safety device controlled by electricity.
  • WMS warehouse management system – warehouse account management, data analyzing, goods site arrangement, device operation and warehouse storage display, etc.

A double extension tunnel stacking machine is adopted in the projects of“Moon over a Fountain Co. Ltd”, which achieve an effective balance between capacity and efficiency by improving space utilization and flexibility of warehousing in a limited space. The production line is connected with the warehouse directly, so a lot of material transfer links was saved. With advance internet technology, it realizes the resources and data sharing and connection between the ERP(enterprise resource management system), MES (manufacturing execution system) and WMS (warehouse management system) to reduce the mistakes and speed up access of the goods. Compared with the traditional discrete warehouse, Intelligent stereoscopic warehouse system can save the cost of land investment, reduce labor intensity, improve the working environment and reduce labor costs, finally improve the production efficiency and the level of modern management by making packaging and storage system Integrated, automated and intelligent.

In 2015, with excellent R&D design team and processing advantages of equipment manufacturing, Newamstar completed the development of automated warehouse system with tunnel stackerand RGV rail transport trolley. In the same year, Newamstar successfully presented it on CBST exhibition in Shanghai, and received wide attention from lots of companies in the industry. In 2016, automated material transport under special circumstances is solved by researching and developing non-rail AGV transport trolley. Through the introduction of advanced visual logistics simulation software, we can make simulation test in the project planning process, and do all kinds of system analysis and engineering verification for the model to get the final optimized the design. It can also quickly confirm the logistic equipment solution, further verify the feasibility of the project, provide improving and management basic data for the system, and reduce operating costs of production enterprises.

Currently, Newamstar are upgrading internal logistic system within the enterprise based on stereoscopic warehouse system, which is going to build an automated logistics system by using AGV non-rail intelligent trolley to distribute the raw materials, and create a new automated management system with the product lifecycle management, process management and information management.

A new era, a new chapter, a new dream. With the evolution and promotion of intelligent stereoscopic warehouse system, it will help beverage manufacturers to clarify and refine requirements, quantify data target and accuracy control of the production process, and finally help to realize the intelligent, automation and modernization of plant.

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